At A Glance One of the largest pharmaceutical manufacturers in the Midwest partnered with Performance Validation (PV) to perform environmental mapping in its brand-new facility in Research Triangle Park, North Carolina. The pharmaceutical manufacturer expanded its operations by building a new campus to increase production capacity. One of its buildings included a quality control laboratory […]
Read MoreCategory: Temperature Mapping
Comprehensive Temperature Mapping for Automated Storage in Research Triangle Park
At a glance In a landmark project within North Carolina’s Research Triangle Park, Performance Validation (PV) executed a comprehensive temperature mapping study for a leading pharmaceutical manufacturer’s state-of-the-art Automated Storage Retrieval System (ASRS) facility. Spanning two crucial storage areas—Controlled Cold Temperature (CCT) with >9000 pallet positions and Control Room Temperature (CRT) with >8000 pallet positions—the […]
Read MoreBlast Freezer Qualification
Overview A Contract Manufacturing Organization (CMO) in Indiana specializing in bulk drug substance, formulation, filling, and finishing operations, needed to add a Blast Freezer system, designed to freeze up to 20 L of product from 8 °C to ≤ – 60 °C. The blast freezer was the first of its manufacturer and design complexity for […]
Read MoreDry Goods Autoclave
The Challenge Recently a client contacted Performance Validation requesting assistance with the cycle validation for a dry goods autoclave, which had failed to achieve sterility. A biological indicator included in the validation demonstrated growth on completion of the autoclave cycle. The Solution On review of the dry goods autoclave cycle, Performance Validation (PV), identified the […]
Read MorePharmaceutical Manufacturing – Autoclave Steam Sterilization
The Challenge A pharmaceutical manufacturing company recently had several autoclave sterilization cycles that were very long in duration, resulting in premature failure of stopper and seal RTP bags. The cycles had been developed and validated years ago and the company did not have much in-house autoclave/sterilization expertise. Additionally, they only had one autoclave to support […]
Read MoreCold Storage (Refrigerators/Freezers)
Performance Validation has extensive experience with refrigerators, freezers, and sub-freezers from execution of qualification/validation projects with multiple clients across Pharmaceutical, Animal Health, and Medical Device life science industries. These projects included mapping studies using PV’s own inventory of wireless Vaisala temperature and humidity data loggers and low-temperature loggers. Performance Validation resources have expertise in determining […]
Read MoreControlled Rate Freezer Qualification of a Cell Culture Laboratory
Overview A cell culture laboratory within a large Midwestern pharmaceutical company needed to upgrade their current cell freezing process. the project included replacing an older and increasingly unreliable controlled rate freezer with a new controlled rate freezer. Additionally, the actual freezing rate of the cells within the controlled rate freezer was needed to be determined […]
Read MoreTemperature Control of a Drug Distribution Warehouse
Overview A small Midwestern drug distribution warehouse needed to demonstrate temperature control throughout storage areas of the warehouse in accordance with USP controlled temperature requirements. Being a small distributor, cost was a major consideration. The Solution Performance Validation (PV) was selected for the project because of their temperature mapping expertise, internal equipment inventory and history […]
Read MoreIncubators/Stability Chambers
Incubators/Stability Chambers Performance Validation has extensive experience with incubators and stability chambers from execution of qualification/validation projects with multiple clients across Pharmaceutical, Animal Health, and Medical Device life science industries. These projects included mapping studies using PV’s own inventory of wireless Vaisala temperature and humidity data loggers. Performance Validation resources have expertise with determining logger […]
Read MoreIATA Mapping of Airline Cargo Facilities
The Challenge A large international airline company needed to have temperature-controlled storage at two major U.S. airports for the transport and short-term storage of Time and Temperature Sensitive Products (TTSPs). As part of IATA’s (International Air Transport Association’s) certification process, a temperature mapping is required of all temperature controlled storage areas to be used for […]
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